CUTSOL AND CUTSOL EP
EMBLEM™ Cutsol is a general purpose emulsifiable oil capable of producing a stable emulsion even with very hard water. Cutsol contains a germicide to prevent bacterial growth and objectionable odors. Proportions for use may range from 1 part oil to 10 parts water up to 1 part oil to 50 parts water.
EMBLEM™ Cutsol EP will handle a wide range of cutting applications and can be used in high oil to water ratios for efficiency and economy. Cutsol EP is recommended for heavy duty cutting applications where common cutting oils are used on plain carbon steel yet offers quality and protection in machining stainless steels and hard alloys where dimensional control depends upon fast removal of heat during a wide range of cutting speeds.
Notes of caution: * Always add the oil to the water. * Keep from freezing.
Typical Properties
| CUTSOL | CUTSOL EP | |
| Viscosity, SUS @ 100 oF | 185 | 210 |
| Gravity oAPI | 24.8 | 17.6 |
| Color | 4 | 8 |
| Sulphur % wt. | 1.56 | |
| Chlorine % wt. | 4.06 |
UNICUT
EMBLEM™ Unicut is a non-corrosive transparent cutting fluid containing additives having excellent anti-weld and extreme pressure properties. This group of additive fortified cutting oils is particularly suited for moderately severe operations on hard steels as well as most non-ferrous metal. The product affords excellent protection against the effects of machine tool cross leakage of cuttings and machine lubricating oils.
Typical Properties
| GRADE | 100 | 160 |
| Viscosity, SUS @ 100 oF | 100 | 150-160 |
| Gravity oAPI | 25.5 | 24.5 |
| Flash Point COC oF Min. | 340 | 350 |
| Pour Point oF Max. | - 25 | - 20 |
| Color | 3 | 3 |
| Lard Oil % | .5 | .5 |
| Copper Corrosion | 1 | 1 |
SUPER UNICUT
EMBLEM™ Super Unicut is a sulphurized fat compounded cutting oil suitable for general metal cutting at medium speed without risk of stains. Super Unicut is recommended for both ferrous and non-ferrous metals, and should be used where cross-leakage in the machine is a problem.
Typical Properties
| Viscosity, SUS @ 100 oF | 160-175 |
| Gravity o API | 25.6 |
| Flash Point COC oF Min | 325 |
| Fire Point oF Max | 365 |
| Pour Point oF | - 5 |
| Color | 8.0 |
| Lard Oil % | 9.8 |
| Added Sulphur % | 1.2 |
UNICUT 1115
EMBLEM™ Unicut 1115 is a high sulphur hydrocarbon compounded cutting oil suitable for general metal cutting at medium speed. It contains active sulphur and will, therefore, stain under some conditions. It has good EP quality for tough cutting requirements and possesses good anti-weld properties.
Typical Properties
| Viscosity, SUS @ 100 oF | 160 |
| Gravity oAPI | 25.7 |
| Flash Point COC oF | 360 |
| Fire Point COC oF | 410 |
| Pour Point oF Max. | - 30 |
| Color | 8 |
| Active Sulphur | 1% |
| Lard Oil | 4.5% |
UNICUT SSC
EMBLEM™ Unicut SSC has been formulated to handle the difficult task of cutting stainless steel. It is compounded with active sulphur, lard oil and chlorine. The use on other ferrous metals or nonferrous metals could result in staining but would otherwise give excellent results.
Typical Properties
| Viscosity, SUS @ 100 oF | 82 |
| Gravity oAPI | 28.9 |
| Flash Point COC oF | 295 |
| Fire Point COC oF | 335 |
| Pour Point oF | +10 |
| Active Sulphur % | 0.8 |
| Chlorine % | 0.6 |
| Lard Oil % wt. | 13.0 |
UNICUT 150 SS TAPPING OIL
EMBLEM™ 150 SS Tapping Oil has been developed for the difficult operation of tapping stainless steel. It will perform any machining operation on stainless steel with excellent results. In addition, the use of this product will vastly extend tool life.
Typical Properties
| Viscosity, SUS @ 100 oF | 145-155 |
| Gravity oAPI | 26.4 |
| Flash Point COC oF | 340 |
| Pour Point oF Max. | - 10 |
| Sulphur % | 6 |
| Active Sulphur % | 4.8 |
| Lard Oil % | 20 |
SYNCUT
EMBLEM™ Syncut is a true synthetic metalworking fluid that may be further diluted with water to form a clean, blue-green solution that is effective for medium to heavy duty machining and grinding of ferrous and non-ferrous metals. EMBLEM™ Syncut provides excellent extreme pressure lubricity and boundary lubrication for extended tool life. When used for grinding, the fluid provides effective cooling and cleanliness, promoting open, free grinding for maximum "G" ratios. Parts and machinery are protected from rust, and machine tool operators will appreciate the mildness of this moderately alkaline fluid.
EMBLEM™ Syncut can be blended with water (either hard or soft) to form a transparent machining and grinding coolant that will offer the following features:
* Excellent tramp oil rejection properties. * Low foaming properties. * Excellent rust control. * Compatible with all metals. * 100% Synthetic-biodegradable. * Excellent EP and lubricity properties. * Clean running - grinding wheels stay clean. * No residue on machines.
Recommended dilutions in the shop
| General Machining | 25:1 (4%) to 20:1 ( 5%) |
| Reaming, tapping, broaching | 20:1 (5%) to 10:1 (10%) |
| Grinding | 30:1 (3%) to 20:1 ( 5%) |
Disposing of used mixes - A simple in-house process
EMBLEM™ Syncut does not contain phenolic ingredients, nitrites, phosphates or heavy metals. None of the materials contained in this mildly alkaline product are classified as potentially hazardous wastes. Contaminating lubricants and hydraulic oils are easily removed by skimming. Many localities may only require removal of floating oils before blending the fluid into the normal flow or waste water from your plant.
In some areas, it is necessary to remove all traces of alkalinity before dumping watery wastes. For these areas, we suggest the following procedure.
Skim the floating oils as above. To the remaining clarified water, neutralize to pH 7.0 by adding hydrochloric acid. A commercial grade of hydrochloric acid is generally available at hardware stores and lumber years as "muriatic acid", used for washing excess mortar from new brickwork. Approximately two quarts of muriatic acid should be enough to neutralize 100 gallons of a used 5% mix of EMBLEM™ Syncut. Add a small amount of acid at a time and check your progress by using a pH indicator paper. When you reach neutral pH of 7.0, you are ready to bleed into your plant waste effluent. Plants that have plating departments may wish to use their spent acid pickling solution instead of the hydrochloric acid, thus solving two disposal problems. Whatever process is used, the procedure should satisfy the requirements of most sanitary districts for the disposal of watery waste effluents. We suggest you check with your own sanitary district; you may find a greater or lesser degree of treatment will meet their requirements.
HONING OIL
EMBLEM™ Honing Oil is a low viscosity oil compounded with sulfurized/fatty components to give excellent cooling, lubricity, and wetting properties, all of which are necessary to meet the critical requirements of honing and lapping operations.
Typical Properties
| Viscosity, SUS @ 100 oF | 62 |
| Gravity oAPI | 31.9 |
| Flash Point COC oF | 150 |
| Fire Point COC oF | 160 |
| Pour Point oF | 0 |
UNICUT EP
EMBLEM™ Unicut EP is a heavy duty cutting oil with sulphur and PNB (phosphorous, nitrogen and boron) added. The special wetting and EP agents insure superior surface finishes. It also features high heat dissipation, less smoke, good tool life and minimum oil carry-off on metal chips and work piece.
Typical Properties
| GRADE | EP70 | EP150 | EP200 | EP250 |
| Viscosity, SUS @ 100 oF | 60-80 | 130-150 | 195-210 | 240-260 |
| Gravity oAPI | 28.8 | 25.7 | 23.3 | 22.4 |
| Flash Point COC oF Min. | 300 | 355 | 380 | 390 |
| Pour Point oF Max. | - 40 | - 30 | - 20 | -20 |
| Color | 6 | 8 | 8 | 8 |
| Sulphur % wt. | 0.9 | .4 | 1.4 | 1.0 |
| Lard Oil % wt. | 0.6 | 1.0 | 3.0 | 3.0 |
ALUCUT EP
EMBLEM™ Alucut EP is formulated from highly refined paraffinic base oils and an lubricity additive which provides a low viscosity, mineral, fatty oil product. EMBLEM™ Alucut EP is ideal for light duty machining on free machining steels, aluminum, and copper. It provides a good surface finish and extends tool life.
Typical Properties
| Viscosity, SUS @ 100 oF | 50-55 |
| Gravity oAPI | 35.9 |
| Flash Point COC oF | 175 |
| Fire Point COC oF | 195 |
| Pour Point oF | + 20 |
| Sulpher % | 0 |
| Lard Oil % | 18 |
DARK THREAD CUT
EMBLEM™ Dark Thread Cut is a heavy duty, general purpose cutting oil. The combination of sulfur, PNB (phosphorous, nitrogen and boron) and lard oil will allow this cutting oil to produce excellent results on a wide variety of steel as a machining and threading lubricant.
Typical Properties
| Viscosity, SUS @ 100 oF | 130 |
| Gravity oAPI | 25.0 |
| Flash Point COC oF | 345 |
| Pour Point oF | - 15 |
| Color | 8 |
| Sulfur % Total | 3.2 |
| Lard Oil % | 0.59 |
SUPER TAP
EMBLEM™ Super Tap is a heavy fortified cutting fluid developed for the difficult operation of tapping stainless steel. It will perform any machining operation on stainless steel with excellent results. In addition, the use of this product will vastly extend tool life.
Typical Properties
| Viscosity, SUS @ 100 oF | 145-155 |
| Gravity oAPI | 26.4 |
| Flash Point COC oF | 340 |
| Pour Point oF | - 10 |
| Sulphur % | 6 |
| Active Sulphur % | 4.8 |
| Lard Oil % | 20 |
| PNB Additive | Yes |
TRUECUT 185
EMBLEM™ Truecut 185 is a sulphurized fat compounded cutting oil suitable for general metal cutting at medium speed without risk of stains. EMBLEM™ Truecut 185 is recommended for both ferrous and non-ferrous metals, and should be used where cross-leakage in the machine is a problem.
Typical Properties
| Viscosity, SUS @ 100 oF | 160-175 |
| Gravity oAPI | 25.6 |
| Flash Point COC oF | 325 |
| Fire Point COC oF | 365 |
| Pour Point oF | - 5 |
| Color | 8.0 |
| Added Sulphur % | 1.2 |
| Lard Oil % | 9.8 |
UNICUT EP GUN DRILLING OIL 200
EMBLEM™ Unicut EP Gun Drilling Oil 200 will provide higher performance and longer tool life on the toughest metals in the toughest operations.
Compounded with the correct amounts of sulphur, PNB (phosphorous, nitrogen and boron) and other special lubricity additives, EMBLEM™ Unicut EP Gun Drilling Oil 200 .provides exceptional performance on all ferrous metals, but it is especially effective on the really "tough" ones like stainless steel, monel, inconel, molybdenum and stellite. The result is a superior surface finish.
The tougher the operation, the more obvious the improvement when you use EMBLEM™ Unicut EP Gun Grilling Oil 200. It handles tapping, broaching, gear cutting, thread chasing and cold forming operations with ease.
Typical Properties
| Viscosity, SUS @ 100 oF | 238 |
| Gravity oAPI | 25.7 |
| Flash Point COC oF | 395 |
| Pour Point oF | + 5 |
| Active Sulphur % Total | 2.7 |
| Inactive Sulphur % Total | 3.8 |
| Lard Oil % wt. | 12.0 |
COLD HEAD FORMING OIL
EMBLEM™ Cold Head Forming Oil is a special blend of base stocks, fatty oils, and anti-wear additives designed to maximize tool life. In addition to the anti-wear additive this product has over 3.5% sulphur as an extreme pressure additive.
Typical Properties
| Viscosity, SUS @ 100 oF | 602 |
| Viscosity, SUS @ 210 oF | 68 |
| Flash Point oF COC | 390 |
| Fire Point oF COC | 410 |
| Color | + 8 |
| Pour Point oF | + 5 |
| Chlorine | Nil |
LARD OIL
EMBLEM™ Lard Oil is an inedible animal lard oil generally added to oils for additional lubricity.
Typical Properties
| Viscosity, SUS @ 100 oF | 190-210 |
| Flash Point COC oF | 430 |
| Pour Point oF Max. | 50 |
| Color | 4 |
| Free Fatty Acids | 13-16% |
| Saponification No. | 192-198 |